High Vacuum Metal Deposition Machinery is developed and applied
with forensic industry. It is used to process various ranges of
exhibits from plastic, metals, steel, polymer, paper, fabric or
glass materials, can deposit metal films like silver, gold, zinc,
aluminum to generate high imaging finger mark on criminal objects.
Key Features of the vacuum metallizing machine:
1. Portable design with compact footprint
2. Water-cooling free system, the required working environment is
only electric power: 1Ph, 220V 50Hz, 60A;
3. Large view port to inspect the evaporation process, with Quartz
window up to 400mm;
4. Powerful vacuum pumping system for fast cycle coating process:
high turbo molecular pump, available for assemble at any direction;
equipped with one large volume of 2-stage rotary vane pump.
5. Low running cost and low maintenance cost.
6. Flexible operation based on HMI device: processing page, curve
record page, alarm page, maintenance pages etc. The data logging in
and USB connection port for downloading the processing data.
Technical Specifications
Performance
1. Ultimate Vacuum Pressure: better than 9.0*10-5 Pa;
- Operating Vacuum Pressure: 6.0*10-3 Pa ~9.0*10-3 Pa;
- Base Vacuum pressure: 3.0*10-4 Pa
4. Pumping down Time: from 1 atm to 9.0×10-3 Pa≤15 minutes ( room
temperature, dry, clean and empty chamber)
5. Deposition source: Tungsten board filament evaporation
6. Operating Model: Full Automatically /Semi-Auto/ Manually
7. Deposition materials: Zinc, Silver, Gold, Aluminum etc.
Structure
The vacuum coating machine contains key completed system listed
below:
1. Vacuum Chamber
1.1 Size: Inner Width: 450mm, Depth: 450mm
Inner Height: 500mm
1.2 Material: Vacuum Chamber SUS304
Door and flanges SUS304
Chamber strengthen structure: SUS304
Chamber chassis SS41 mild steel with painted finishing surface
treatment.
1.3 Evaporation Shield : SUS304
1.4 View Window: on chamber door, quartz material.
1.5 Vacuum Chamber Venting Valve (including silencer)
2. Vacuum Pumping System
Roughing Vacuum Pumping System: 2-stage rotary vane pump-1 set
High Vacuum Pumping System: Turbo Molecular Pump-1 set
3.Electrical Control and Operation System- PLC+ Touch Screen
Main circuit: None-fuse breaker switch, electromagnetic switch, C/T
in series type
4. Evaporation Power - 1 set
5. Evaporation Control System
5.1 Operation System: Touch Screen + PLC, recipe control and data
logging, Auto shutdown, auto evacuation, auto coating
6. Measuring System
6.1 Vacuum Pressure : Vacuum Gauge: Pirani + Penning gauge + Full
range vacuum gauge
7.Alarm System: Compressed air pressure , Cooling water flow,
Mis-operation;
Power Load Indicator: Voltage indicator and load current indicator
8. Deposition System
8.1 Deposition source: Tungsten board
8.2 Deposition material: Zinc, Aluminum, Silver, Gold
9. Working Environment
9.1 Single Phase, 220V 50Hz(60Hz), 5KW
9.2 Installation Area: (L*W*H) 2000*1000*2300mm
9.3 Exhaust: Vent for mechanical pumps
Other customized sizes are available based on subststrate shape and
productivity. Please contact us for more specifications, Royal Technology is
honored to provide you total coating solutions.
